IPM FOR SMART MANUFACTURING

Assure digital experiences for smart manufacturing

Catchpoint IPM empowers IT Ops with full-stack visibility and control—assuring uptime, predictive insights for maintenance and quality, and seamless optimization of factory operations across every digital touchpoint.  

Top Use Cases for Smart Manufacturing Organizations

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Optimized for robotics & machinery operations

Even the smallest network or sensor anomalies—such as latency, packet loss, or data errors—can snowball into costly downtime for robotics, CNC machines, and other connected equipment.

  • Catchpoint IPM tracks protocols (TCP/IP, MQTT), cloud endpoints, and connected robotic arms in real time to spot issues before they cause downtime—empowering proactive maintenance and seamless machine operations.
  • Impact: Avoid costly, unscheduled downtime, extend equipment lifespan, and maintain consistent production output.
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Unified network visibility for distributed manufacturing operations

With infrastructures spread across edge gateways, remote workcells, and international branches, even minor connectivity issues can stall production or analytics.

  • IPM continuously monitors bandwidth, connectivity, and application responsiveness across devices, datacenters, and cloud platforms — detecting failures in VPNs, SD-WAN, or edge protocol handoffs before they disrupt operations.
  • Impact: Ensure resilient connectivity, streamline inter-facility coordination, and safeguard uptime across distributed manufacturing networks.

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Real-time production line optimization

Production throughput depends on seamless communication between controllers, sensors, and actuators. Bottlenecks in M2M communication can lead to reduced output and defects.

  • IPM monitors message flows, latency, and congestion across OPC-UA, Modbus, REST APIs, and other protocols — pinpointing network or configuration issues instantly.
  • Impact: Optimize production speed, minimize product defects, and maximize output consistency.
illustration de la carte de surveillance des applications en nuage

Digital twin & remote asset monitoring

Digital twin platforms depend on accurate, real-time IoT data to simulate operations and predict performance. Any latency or data loss can compromise models.

  • IPM ensures reliable data flows between devices, message brokers, and cloud APIs (AWS IoT Core, Azure Digital Twin), flagging performance degradation before it skews results.
  • Impact: Guarantee trustworthy simulations, support predictive maintenance, and enable more effective remote asset monitoring.

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Supply chain & inventory traceability

Smart factories require real-time supply chain visibility to avoid logistics delays and stockouts. Connectivity disruptions can stall inventory systems and shipments.

  • IPM monitors GPS, RFID, cloud tracking, EDI, and ERP integrations end-to-end —identifying failures or slow updates before they disrupt just-in-time operations.
  • Impact: Maintain lean, efficient supply chains and ensure uninterrupted flow of parts and products.

Optimized for robotics & machinery operations

Even the smallest network or sensor anomalies—such as latency, packet loss, or data errors—can snowball into costly downtime for robotics, CNC machines, and other connected equipment.

  • Catchpoint IPM tracks protocols (TCP/IP, MQTT), cloud endpoints, and connected robotic arms in real time to spot issues before they cause downtime—empowering proactive maintenance and seamless machine operations.
  • Impact: Avoid costly, unscheduled downtime, extend equipment lifespan, and maintain consistent production output.

Unified network visibility for distributed manufacturing operations

With infrastructures spread across edge gateways, remote workcells, and international branches, even minor connectivity issues can stall production or analytics.

  • IPM continuously monitors bandwidth, connectivity, and application responsiveness across devices, datacenters, and cloud platforms — detecting failures in VPNs, SD-WAN, or edge protocol handoffs before they disrupt operations.
  • Impact: Ensure resilient connectivity, streamline inter-facility coordination, and safeguard uptime across distributed manufacturing networks.

Real-time production line optimization

Production throughput depends on seamless communication between controllers, sensors, and actuators. Bottlenecks in M2M communication can lead to reduced output and defects.

  • IPM monitors message flows, latency, and congestion across OPC-UA, Modbus, REST APIs, and other protocols — pinpointing network or configuration issues instantly.
  • Impact: Optimize production speed, minimize product defects, and maximize output consistency.

Digital twin & remote asset monitoring

Digital twin platforms depend on accurate, real-time IoT data to simulate operations and predict performance. Any latency or data loss can compromise models.

  • IPM ensures reliable data flows between devices, message brokers, and cloud APIs (AWS IoT Core, Azure Digital Twin), flagging performance degradation before it skews results.
  • Impact: Guarantee trustworthy simulations, support predictive maintenance, and enable more effective remote asset monitoring.

Supply chain & inventory traceability

Smart factories require real-time supply chain visibility to avoid logistics delays and stockouts. Connectivity disruptions can stall inventory systems and shipments.

  • IPM monitors GPS, RFID, cloud tracking, EDI, and ERP integrations end-to-end —identifying failures or slow updates before they disrupt just-in-time operations.
  • Impact: Maintain lean, efficient supply chains and ensure uninterrupted flow of parts and products.

Customer case study:
Leading EV manufacturer

One of the world’s top electric vehicle manufacturers relies on Catchpoint IPM to strengthen its digital infrastructure and ensure resilience across operations:

  • Factory monitoring: Enables 24/7 operational uptime with real-time visibility into production systems
  • Vehicle connectivity: Secures uninterrupted communication between EVs and cloud services for software updates and diagnostics
  • Employee productivity: Empowers thousands of global employees with optimized access to cloud apps and business systems
  • Web experience: Provides high-speed, always-available customer web experiences for browsing, configuring, and purchasing vehicles

Pourquoi choisir Catchpoint?

Catchpoint is the market leader in Internet Performance Monitoring, trusted by manufacturers worldwide to:

Détecter et résoudre les incidents de manière proactive

Protégez votre marque, votre réputation et votre chiffre d'affaires en identifiant et en résolvant les problèmes de la pile Internet avant qu'ils n'aient un impact sur votre entreprise.

Optimiser en permanence les performances

Deliver fast and reliable experiences across all digital touchpoints and locations - from applications to APIs to Edge devices

Respecter scrupuleusement des niveaux de service rigoureux

Access 36+ months of detailed metrics storage, enabling long term analysis of historical performance data and trends.

Soutenir efficacement l'excellence opérationnelle

Donnez à vos équipes les outils et les connaissances dont elles ont besoin pour maintenir un haut niveau de performance et de résilience.

Contrôler de manière impartiale les expériences numériques

Gain unbiased visibility from a cloud-neutral, independent provider to ensure proper monitoring of cloud services, internal networks, external systems, APIs, and ISPs.

La surveillance de la performance de l'Internet renforce votre résilience numérique

Surveillance améliorée des performances

Nos solutions IPM fournissent des informations en temps réel sur les performances de vos applications critiques, garantissant ainsi une fonctionnalité et une expérience utilisateur optimales.

Résolution proactive des problèmes

Identifiez et résolvez les problèmes potentiels - avant qu'ils n'affectent vos clients - afin de minimiser l'impact des incidents et d'améliorer la fiabilité.

Analyses complètes

Nos outils d'analyse avancés vous permettent d'obtenir des informations approfondies sur les performances de votre application et de votre pile Internet, afin de vous aider à prendre des décisions éclairées.

Visibilité pour l'utilisateur final

Grâce au plus grand réseau mondial d'observabilité, vous pouvez surveiller où se trouvent vos utilisateurs et comment ils se connectent, et corriger rapidement les problèmes dans plus de 105 pays.

La plateforme Catchpoint IPM

Résilience pour vos solutions clés
Des solutions pour garantir des expériences exceptionnelles pour vos clients, votre personnel, vos réseaux internes et externes, vos applications et API, et vos sites web.
Contrôler là où c'est important
Le plus grand réseau mondial d'observabilité, avec plus de 2800 points d'observation dans 106 pays, vous permet de surveiller ce qui se passe là où c'est important pour vous.
Plate-forme SaaS éprouvée par les entreprises
Une plateforme SaaS native : éprouvée, sécurisée et évolutive.
Alertes instantanées
Recevoir des notifications immédiates sur les problèmes de performance afin de réduire les temps d'arrêt potentiels.
Des mesures sur mesure
Créez des tableaux de bord axés sur les indicateurs clés de performance les plus importants pour votre commerce de détail.
Rapports approfondis
Générer des rapports qui fournissent des informations exploitables pour la prise de décision.
Support API
S'intègre facilement aux outils et flux de travail existants, améliorant ainsi votre stack technologique actuel.
Outils de collaboration
Partager les informations entre les équipes pour une gestion unifiée des performances.
Des experts de confiance
Des services experts, professionnels et gérés vous permettent de vous concentrer sur vos activités principales.
Approche du modèle de maturité
L'expertise et le leadership de l'industrie pour vous guider d'un paquet de démarrage rapide à la maturité de la résilience numérique.
Un leader de l'industrie
Leader du quadrant magique de Gartner sur la surveillance de l'expérience numérique.

Smart Manufacturing FAQs

What is IPM, and why is it critical for smart manufacturing?

Internet Performance Monitoring (IPM) provides deep visibility into every aspect of the Internet that impacts your business. It is crucial in manufacturing as the Internet is the new enterprise network, and it helps detect issues before they disrupt production lines, supply chains, or customer experiences.

How does IPM reduce downtime on the factory floor?

By monitoring protocols, endpoints, and connected devices in real time, IPM spots anomalies, such as latency, packet loss, or faulty sensor data, that often precede equipment failures. This enables proactive maintenance, avoiding costly unplanned downtime.

Can IPM support distributed manufacturing operations across multiple sites?

Yes. IPM continuously tracks connectivity between edge gateways, datacenters, and cloud services worldwide. It ensures resilient, consistent performance across remote factories, global suppliers, and international production lines.

How does IPM improve digital twin accuracy?

Digital twins rely on accurate, real-time IoT data. IPM ensures reliable data flow from devices to platforms like AWS IoT Core and Azure Digital Twin, preventing delays or data loss that could compromise simulations and predictive analytics.

What impact does IPM have on supply chain and logistics?

The platform monitors GPS, RFID, ERP, and cloud logistics integrations end-to-end, identifying disruptions before they affect just-in-time supply chains. Manufacturers gain real-time visibility, ensuring smooth inventory flow and efficient distribution.

Is IPM scalable for global smart manufacturing enterprises?

Absolutely. IPM is built for large, complex ecosystems, providing real-time monitoring across geographies, facilities, and digital touchpoints. It scales with business needs, ensuring resilience everywhere.

How does Catchpoint’s IPM fit with our existing monitoring tools?

IPM complements, rather than replaces, APM, NPM, or observability solutions. It provides an external, “outside-in” perspective — monitoring the actual digital experience across networks, cloud services, and IoT devices — so IT teams see issues traditional tools often miss.

What kind of ROI can manufacturers expect with IPM?

Reducing unplanned downtime delivers the fastest payback, as avoiding even a few hours of halted production can offset investment costs many times over. Manufacturers also see long-term ROI through improved supply chain visibility, higher product quality, and more efficient resource use.

Is Catchpoint IPM difficult to deploy across multiple sites and factories?

No. It’s designed for scalability and ease of rollout. Agents can be deployed across geographies and facilities quickly, and once active, they provide unified visibility across production systems, supply chains, and employee-facing apps.

Rapport

The Internet Resilience Report 2025

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5 Assumptions CIOs Need to Rethink: Monitoring in the Age of Complexity

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Resilience through Chaos Integrating IPM into your Observable SDLC (OSDLC)